Brother PE 800 embroidery machine common problems and solution easy way to troubleshoot

Embroidery has evolved over the years, thanks to innovative machines like the Brother PE 800 embroidery machine. This remarkable piece of technology has opened up a world of creative possibilities for enthusiasts and professionals alike. However, like any electronic device, it’s not immune to issues that may arise during usage. In this comprehensive guide, we will explore the common problems associated with the Brother PE 800 embroidery machine and provide easy solutions to troubleshoot them effectively.

Table of Contents

  1. Introduction
  2. Thread Tension Woes
  3. Needle Breakage
  4. Thread Bunching
  5. Bobbin Problems
  6. Machine Jamming
  7. Design Alignment Issues
  8. Thread Color Changes
  9. Machine Not Recognizing Files
  10. Stitching Irregularities
  11. Noisy Operation
  12. Software Compatibility
  13. Regular Maintenance
  14. Accessories and Add-Ons
  15. Conclusion
  16. FAQs


The Brother PE 800 embroidery machine is a fantastic tool for creating intricate and beautiful embroidery designs. However, users may encounter several challenges when using this machine. In this article, we’ll delve into these issues one by one, providing step-by-step solutions for each problem.

Thread Tension Woes

One common problem with embroidery machines is improper thread tension. If your stitches appear too loose or too tight, it can affect the quality of your embroidery. To solve this issue, you can adjust the tension settings on your Brother PE 800. Refer to the machine’s manual for detailed instructions.

Needle Breakage

Frequent needle breakage can be frustrating. This problem may occur due to using the wrong needle size or dull needles. Make sure you are using the correct needle size for your fabric and replace dull needles regularly to prevent breakage.

Thread Bunching

Thread bunching under your fabric can lead to messy embroidery. Check if the bobbin is correctly wound and threaded. Also, ensure the upper thread is correctly threaded through the machine’s guides and tension discs.

Bobbin Problems

Bobbin-related issues can cause embroidery problems. Ensure the bobbin is inserted correctly, and the thread is properly wound. Make sure you are using high-quality embroidery thread to prevent thread breakage.

Machine Jamming

Machine jamming can occur when there is debris or thread fragments in the bobbin area. Clean the bobbin area regularly and check for any obstructions.

Design Alignment Issues

Incorrect design alignment can ruin your embroidery project. Ensure your design is centered and properly hooped. Use stabilizers to prevent fabric distortion during embroidery.

Thread Color Changes

If your machine is not changing thread colors correctly, check your design file. Make sure the color change commands are correctly encoded in the file.

Machine Not Recognizing Files

Ensure that the design files you’re using are in a compatible format for the Brother PE 800. If the machine still doesn’t recognize the files, consider updating the machine’s software.

Stitching Irregularities

If your embroidery is not stitching correctly, inspect the bobbin and upper thread tension. Adjust as necessary. Also, ensure the fabric is securely hooped.

Noisy Operation

Unusual noises during operation can indicate a problem. Check for loose screws or parts and tighten them if necessary. Lubricate moving parts as recommended in the manual.

Software Compatibility

Ensure that the design software you’re using is compatible with the Brother PE 800. Outdated or incompatible software can lead to communication issues with the machine.

Regular Maintenance

Regular maintenance is essential to keep your Brother PE 800 in top condition. Clean the machine, change needles, and oil moving parts as recommended in the manual.

Accessories and Add-Ons

Explore additional accessories and add-ons to enhance your embroidery experience with the Brother PE 800. Accessories like embroidery hoops and specialty feet can expand your creative possibilities.


The Brother PE 800 embroidery machine is a versatile and powerful tool for creating stunning embroidey digitizing company. While it may encounter common problems, most issues can be easily resolved with some troubleshooting and regular maintenance. By following the tips and solutions provided in this guide, you can ensure that your embroidery projects turn out flawlessly.

Recommended Articles

Leave a Reply

Your email address will not be published. Required fields are marked *