Brother RPE 800 Embroidery Machine

Brother RPE 800 Embroidery Machine Common Errors & Solutions To Maintain

Embroidery enthusiasts and professionals alike cherish the Brother RPE 800 embroidery machine for its precision, versatility, and user-friendly features. However, even the most reliable machines may encounter issues over time. In this comprehensive guide, we’ll explore common errors faced by users of the Brother RPE 800 embroidery machine and provide practical solutions to maintain its optimal performance.

Understanding the Brother RPE 800 Embroidery Machine

The Brother RPE 800 is renowned for its advanced technology, large embroidery area, and variety of built-in designs. It’s a powerful tool for creating intricate and detailed embroidery digitizing projects. To keep this machine running smoothly, it’s essential to address common errors promptly and implement routine maintenance.

Common Errors and Solutions

1. Thread Breakage:

Error Description: Frequent thread breakage can disrupt the embroidery process, leading to incomplete designs and frustration.

Possible Causes:

  • Dull or damaged needles
  • Incorrect thread tension
  • Poor-quality embroidery thread


  • Replace the needle regularly, ensuring it is suitable for the chosen fabric.
  • Adjust the tension settings according to the thread and fabric being used.
  • Use high-quality embroidery thread to minimize breakage.

2. Bobbin Issues:

Error Description: Bobbin-related problems, such as inconsistent tension or bobbin thread bunching, can affect the overall quality of embroidery.

Possible Causes:

  • Improperly wound or inserted bobbin
  • Bobbin tension too tight or too loose
  • Dirty bobbin case


  • Ensure the bobbin is correctly wound and inserted according to the machine’s manual.
  • Adjust the bobbin tension as needed.
  • Regularly clean the bobbin case and surrounding areas to prevent lint buildup.

3. Design Misalignment:

Error Description: The embroidery design may shift or become misaligned during stitching, resulting in a skewed final product.

Possible Causes:

  • Hoop misalignment
  • Improper stabilization
  • Machine calibration issues


  • Double-check the hooping to ensure it’s secure and aligned properly.
  • Use appropriate stabilizers for the chosen fabric.
  • Calibrate the embroidery machine regularly to maintain accurate design placement.

4. Machine Jamming:

Error Description: The machine may jam, stop, or produce uneven stitches, disrupting the embroidery process.

Possible Causes:

  • Mechanical issues
  • Incorrect needle size
  • Dirty or improperly lubricated parts


  • Conduct routine maintenance, including cleaning and lubricating the machine components.
  • Ensure the needle size matches the fabric and design requirements.
  • Consult the machine’s manual for troubleshooting mechanical issues.

5. Sensor Errors:

Error Description: Sensor errors, such as the thread or bobbin sensor not functioning correctly, can lead to machine stoppages.

Possible Causes:

  • Sensor blockage or malfunction
  • Incorrect sensor settings
  • Electrical issues


  • Clean sensors regularly to prevent dust or thread buildup.
  • Adjust sensor settings based on the thread and fabric being used.
  • If issues persist, consult the manufacturer’s customer support or a certified technician.

Routine Maintenance Tips for Brother RPE 800

1. Regular Cleaning:

  • Clean the machine after each project, removing lint, dust, and thread residue.
  • Pay attention to areas around the bobbin case, needle plate, and tension discs.

2. Lubrication:

  • Follow the manufacturer’s guidelines for lubricating moving parts.
  • Lubricate the hook race, shuttle, and other key components as recommended.

3. Needle Replacement:

  • Change the needle frequently, especially when switching to a new project or fabric.
  • Use needles appropriate for the fabric type and embroidery design.

4. Hoop Inspection:

  • Regularly check embroidery hoops for any signs of wear or damage.
  • Replace damaged hoops to ensure proper hooping and tension.

5. Calibration Checks:

  • Calibrate the machine periodically to maintain accurate design placement.
  • Confirm that the machine is correctly aligned and calibrated before starting a new project.

6. Thread Quality:

  • Invest in high-quality embroidery thread to reduce the risk of thread breakage and ensure vibrant, consistent stitches.


The Brother RPE 800 embroidery machine is a valuable tool for bringing intricate designs to life. By understanding and addressing common errors promptly, coupled with routine maintenance, users can ensure the longevity and optimal performance of their machines.

As you embark on your embroidery projects, consider this guide as a valuable resource for troubleshooting and maintaining your Brother RPE 800. By incorporating these solutions and adhering to regular maintenance practices, you’ll be equipped to create stunning and flawless embroidered creations with confidence.


We trust this article might really work out for you. To digitize embroiery plan you would require an expert like ZDigitizing, as digitizing is a mind boggling process.

Zdigitizing is a digitizing embroidery service organization that gives embroidery digitizing service and Vector Art Services all around the world to organizations, ventures, and enterprises. zdigitizing gives fashionable, strong, and sensible custom digitizing and vector craftsmanship administrations. We have been conveying first class digitizing embroidery administrations for 20+ years.

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