How to Properly Maintain and Extend the Lifespan of Your Merlo Telehandler?

merlo telehandler


Merlo telehandlers are useful and powerful machines that play an important role in a variety of industries, including construction, agriculture, and manufacturing. Regular maintenance is required to ensure that your Merlo telehandler continues to perform at its peak and has a long and productive life. 

In this blog, we will discuss the essential steps to properly maintain and increase the lifespan of your Merlo telehandler.

 Regular Cleaning and Inspection:

Cleaning is important. Clean the telehandler of dirt, filth, and garbage regularly. As a result, component damage is avoided while still maintaining the machine’s visual appeal. The heater, intercooler, and undercarriage are among the complex components that require special attention while being cleaned.

Scheduled Maintenance:

Develop a comprehensive maintenance schedule that includes daily, weekly, monthly, and annual checks. The more detailed your plan, the better you’ll be able to avoid unexpected breakdowns.

Check the Filters:

While oil and gasoline filters maintain the cleanliness of these fluids, air filters stop pollutants from entering the engine. Check these filters regularly for challenges and replace them according to the manufacturer’s instructions.

Tire Care:

Telehandler stability requires regular tire maintenance. Make sure the tire pressures are as recommended by the manufacturer by checking them. Inspect the tires regularly for cuts, punctures, or uneven wear. Tire life is increased, as is telehandler stability, with properly inflated and maintained tires.

Battery and Electrical Systems:

Ensure that the battery’s connections are secure and kept clean. Examine the cables for any corrosion or fraying signs. To ensure the proper operation of electrical systems, regularly inspect fuses and wires.

Safety Checks:

Safety systems are essential. Check the functionality of safety equipment such as backup cameras, lights, and alarms regularly. To keep a safe working environment, address any problems right away.

Professional Service:

While routine maintenance can be done in-house, there are times when professional service technicians should be called in. When it comes to complex issues or major repairs, authorized Merlo technicians know to ensure the telehandler’s longevity.


Grease application is only one aspect of lubrication. It entails using the appropriate lubricants and making sure they are used in the right quantities. Pay close attention to high-stress locations like pins and pivot points. Applying grease properly is crucial for preserving equipment and avoiding accelerated wear and tear.


These maintenance guidelines will help you keep your Merlo telehandler operating safely and effectively while also greatly extending its lifespan. A well-maintained telehandler not only increases production but also makes the workplace safer. In the long run, regular maintenance and care for your Merlo telehandler can eventually save you time and money.

All Care Diesel in Washington and Surrey, BC, is the place to get your Merlo telehandler and mobile truck repair services. We’re experts in repairing various trucks, whether they’re on the road or off-road. Our skilled team is here to help with all your telehandler repair and maintenance needs, and we offer 24/7 roadside assistance. For more information about merlo telehandler and truck repair services, you can visit our website.


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